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Intelligent High-Voltage Power Distribution Unit (iPDU)HV Smart iPDU

Product Introduction


HV Smart iPDU
Intelligent High-Voltage Power Distribution Unit

HV Smart iPDU Module

Solid-State Protection · Intelligent Power Distribution

HV Smart iPDU is purpose-built for 800V high-voltage EV platforms. Powered by SiC solid-state power technology, it replaces the conventional “contactor + fuse” architecture with a highly integrated single-board design—delivering a next-generation HV energy hub that is lighter, faster, safer, and smarter.
 

Key Features

SiC Solid-State Protection · Microsecond Response

All-in-One Single-Board Integration

Flexible 5-Channel Configuration (1 Main + 4 Aux)

End-to-End Port Voltage Feedback (Real-Time)

Auto-Reset · Maintenance-Free Design

Temperature/Humidity Sensing & Condensation Early Warning



Core Technologies & Advantages


Ultra-Lightweight & High Integration

Ultra-Lightweight & High Integration

  • 65% weight reduction: only 467g (traditional solution ~1320g)
  • 26% volume reduction: ~720 cm³, freeing battery pack/module space
  • Single-board integration: replaces five sets of contactors and fuses
  • Simplifies harness design and reduces system BOM cost

SiC Solid-State Protection Technology

SiC Solid-State Protection Technology

  • Microsecond response: up to 1000× faster than conventional solutions
  • No mechanical wear: no arcing, no contacts, long service life
  • Precision protection: software-defined thresholds enable more flexible harness design
  • Input-side dual protection: overcurrent / short-circuit protection
  • Output-side independent protection: instant isolation of faulty branches

Digital Twin & Intelligent O&M

Digital Twin & Intelligent Operations

  • Full-dimensional monitoring: real-time reporting of current, temperature, and humidity
  • Port voltage monitoring: helps BMS / VCU assess HV bus status
  • SiC device thermal monitoring: stable operation under 800V fast-charging conditions
  • Auto-Reset: automatic recovery after fault clearance
  • Maintenance-free: no fuse replacement, reduced downtime risk
  • Condensation early warning: dew-point calculation to prevent insulation failure



Application Scenarios

  • 🚗 800V  high-voltage power distribution for EV platforms
  • ⚡ HV branches for OBC, PTC, and electric A/C compressor
  • 🔋 HV battery bus protection and fault isolation
  • 🏎 Performance and commercial EV architectures



Key Technical Specifications

  • Supported HV platforms: 800V 
  • Channel configuration: 5 channels (1 main + 4 auxiliary)
  • Main channel capability: 1200V / 300A (380A peak)
  • Aux channels capability: 4 × 1200V / 40A independent outputs
  • Input protection: overcurrent / short-circuit protection
  • Output protection: independent branch overcurrent / short-circuit protection
  • Voltage monitoring: real-time input/output port feedback
  • Thermal monitoring: SiC device temperature sensing
  • Environmental sensing: system temperature & humidity reporting
  • Condensation warning: dew-point calculation to mitigate insulation risk



Customer Benefits

Enhanced safety: SiC solid-state protection enables rapid isolation of HV faults
Higher integration: single-board design significantly reduces weight and volume
Lower maintenance cost: Auto-Reset, no consumables required
Intelligent monitoring: supports real-time diagnostics for BMS / VCU
Next-gen platform readiness: full support for 800V HV EV architectures
For technical support (product specifications, technical documents), please contact us via Email PowerX .